by Park Chan-Kyong, June 29, 2011
BUSAN, South Korea (AFP) - South Korean researchers Wednesday showcased an invention which they claim could transform the shipping industry -- a harbour which goes out to a ship.
The Mobile Harbour, a giant barge with a shallow draught and a stabilised crane, was put through its paces off the southern port of Busan as journalists looked on.
The harbour, designed by the Korea Advanced Institute of Science and Technology (KAIST), is intended to unload giant container ships in open waters to eliminate costly time spent waiting to use crowded ports.
Because it only needs a limited depth of water the harbour does not have to unload at a regular container dock, relieving congestion.
It can also operate off shallow coastlines and can ferry containers closer to their final destination, reducing the cost and pollution of road transport.
"Today's demonstration of the Mobile Harbour's core technologies will really change the face of our maritime transportation system," said Kwak Byung-Man, director of KAIST's Mobile Harbour Centre.
"It will be able to deliver more goods to global markets and consumers via sea routes, not necessarily building more ports or expanding existing harbours."
The new system will also significantly cut the high cost of overland cargo transportation and reduce carbon emissions, he added.
KAIST said the project, initiated in 2009, was a result of "thinking outside the box" -- why could a harbour not sail to a ship instead of vice versa?
But this was easier said than done.
Researchers from the university, companies and other local universities had to overcome daunting technical challenges in the $32 million project bankrolled by the government.
Connecting two vessels of widely different sizes in heaving seas was one problem, and stabilising the crane mounted on the mobile harbour was another, said KAIST professor Kim Kyung-Soo.
"The Mobile Harbour is a very complicated, integrated system backed by computers and sensors," Kim told AFP.
The system also incorporates a "smart" spreader system to grab containers safely in choppy seas and a multi-stage trolley system for swing-free handling.
Kim said the system had attracted interest in Brazil, Indonesia, the Middle East and African countries that need to expand port space, and researchers from the US Navy were to attend a second demonstration scheduled next week.
KAIST says all the Mobile Harbour's stabilising operations are computerised, and it has a unique way of linking itself to a large ship and unloading it.
It includes flexible robot arms and a crane whose computer-controlled adjustment system can compensate for the rolling of the barge in the open sea.
The robot arms, tipped with square vacuum suction pads, reach out and stick to the hull of a container ship. Cables and winches connected to the arms add further stability.
In Wednesday's test run, a regular barge fitted with high steel plates to simulate a ship's hull played the role of a container ship some 500 metres (1,650 feet) offshore.
The mobile harbour, 45 metres long and 15 metres wide, successfully docked with the "ship" and unloaded several containers from it.
KAIST played a leading role in the project, which also drew researchers from industry and other research institutes and universities, in such fields as mechanical engineering, robotics, automation and ocean systems engineering.
The institute is also developing, among other projects, a computer screen that folds up like a pocket handkerchief and a road that recharges electric vehicles through buried power strips.